| Door Plate Hot Riveting Welding Equipment Model:BY-11080RM(QDH) |
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| Item | Detailed Information |
|
| Equipment Introduction | ◆This equipment has been applied to the riveting of automobile door
panels. Due to the dense welding spot, it is divided into two
working positions for welding.The total number of riveting points
is 110, with independent temperature control. |
| ◆The equipment is operated by standing posture, and the welding
position of the product is moved by pneumatic sliding platform. |
| ◆ 10 sets of welding programs can be pre-stored, and the data
interface can run in tandem with the production line. |
| ◆ Japan MISUSI original heating device. Hot plate temperature
control, with self-test, closed-loop control, multi-point
independent temperature control, temperature control accuracy up to
±2 degrees. |
| ◆ Equipped with man-machine interface and Chinese and English
bilingual interface operation. |
| ◆The cooling system is air-cooled by blowing air. |
| ◆Production cycle time 45S-70S. |
| Equipment Features | Man-Machine Engineering | ◆Safety: the machine is equipped with protective grating and scald
warning safety baffle. |
| ◆Permission management: device setting administrator and operator
permissions. |
| ◆The work table height is 900MM. |
| ◆The quipment starting mode: The equipment is started by pushing
two starting buttons together with two hands. |
| Equipment capability/Quality traceability | ◆The device has the protection function of misoperation(the machine
will not work if the machine is not operated according to the
standard operation procedures). |
| ◆Production records:The equipment can meet customer requirements
for recording and storage of product capacity. |
| ◆Alarm failure and code recording:The equipment automatically
displays the alarm fault code and records it automatically |
| ◆Man-machine interface - visual information of man-machine
interface includes current operation steps, alarm information and
solutions. |
| ◆IMS interactive function: support Ethernet communication. The
equipment has the function of QR Code scanning and identification.
The data of hot riveting temperature, displacement and time can be
recorded and sent to the company's IMS system. (This function is
customized according to customer requirements.) |
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| Equipment Clamp/Quick die change | ◆The equipment can be independently equipped with a die changing
car. (this item is customized according to customer requirements) |
| ◆The Clamp of the equipment is fixed by simple, fast and reliable
fixing method such as locating pin, without special tools. |
| ◆The pneumatic part of the clamp and the sensor part of the device
are designed with quick plug and pull. |
| ◆Quick die change time is 25-30 minutes. |
| Electrical layout/Safety | ◆The equipment has tooling recognition sensor, which can judge
whether the tooling is required for online production. If not, the
equipment will alarm. |
| ◆Locking function: in case of equipment failure or clamp
installation error, the product is locked to the corresponding
station (it needs to be unlocked by the designated personnel). |
| ◆Equipment alarm: when the equipment fails, the man-machine
interface displays alarm information, and the control system locks
the machine. |
| ◆Control system voltage DC24V. |
| ◆I/O- each station has a 10% I/O allowance for future expansion. |
| Technical Parameters | ◆Equipment demension(L)2050MM*(W)2200MM*(H)2600MM. |
| ◆Maximum allowable die size of
equipment(L)1100MM*(W)800MM*(H)650MM. |
| ◆Electric power requiement: 3 phases 380V 50Hz(If there are special
requirements, customer confirmation is required.). |
| ◆The outlet pressure of the air compressor:
4Kg/cm2-6Kg/cm2(约0.4MPA-0.6MPA). |
| ◆Adaptable to ambient temperature: -5℃～４0℃ |
| ◆Adaptalbe to humidity : ２０％～８０％ |
| ◆The noise of the transmission part shall not exceed 70 db. |
